FULL-SPECTRUM MACHINE MONITORING IN ONE DEVICE

NCD Gen4 industrial IoT Wireless Smart
Vibration Sensor

The Gen4 Wireless Vibration & Temperature Sensor is a cutting-edge solution designed for full-spectrum machine health monitoring in the toughest industrial environments. By fusing triaxial MEMS accelerometers with a precision surface temperature element this sensor captures a holistic signature of your machine’s condition.

•  Complete Monitoring in One Device
    Track vibration, temperature, uptime,
    RPM and more. All from a single device.

•  Industrial-Grade Durability
    With an IP67 rated metal enclosure for
    the toughest industrial environments.

•  No Subscriptions or hidden fees
    No monthly charges of licensing traps.
    All data is yours to access at anytime.

•  Ease of Installation
    With its magnetic mount no cables or
    additional connectors are needed.

Key Advantages

25.6kHz Sampling

An industry-leading 25.6kHz sample rate for accurate condition analysis and early anomaly detection.

RPM Tracking

Derives real-time shaft speed ensuring precise tracking of motor speeds for performance optimization.

Hybrid Power

A Hybrid Supercap + D-cell battery are a perfect combination where long battery life & voltage stability are key

Edge Analytics Engine

Reduces wireless traffic in industrial environments by broadcasting calculations instead of raw data.

Field Upgradeable

Supports OTA updates so your system firmware is always current without any upgrade downtime.

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Get all of your technical questions answered by our IIOT engineers who will assist with pre-sales product recommendations as well as their implementation.

DON'T LET BREAKDOWNS CATCH YOU OFF GUARD

Stay Ahead of Machine Failures

Engineered to be a self-contained predictive maintenance system that not only measures vibration, but gives insight into the potential fault in your machinery. Continuously monitors and provides real-time vibration analysis enabling early fault detection and predictive maintenance for your critical assets.

Constant Monitoring

Provides Detailed Metrics

Ease of Installation

Eliminates Costly Downtime

Operational Impact

30% Reduction in Downtime

Continuous trend data exposes bearing or gearbox anomalies weeks before failure, allowing planned repairs during scheduled maintenance windows.

• Stay ahead of breakdowns         • No costly downtime surprises

• Spot anomalies early                   • 24/7 protection

Reduce Installation Labor by 80%

The sensor comes with a magnetic mount, no cables or connectors needed. Powered on and ready-to-use, a maintenance technician can install and commission a sensor with a mobile app in under five minutes. No electricians, PLC programmers, or downtime permits needed.

Accelerate Data Analytics Initiatives

Out-of-the-box compatibility with MQTT brokers, AWS IoT, Azure IoT Hub, & NodeRED means data streams directly into historians, ML pipelines, or dashboard tools like Grafana and Power BI without custom drivers.

• Keep data local or stream to Cloud       • Plug into any system, anywhere

• No third-party contracts                          • All data is your property

Scale from Pilot to Plant in Hours

Each additional sensor automatically joins the mesh network and appears in the cloud dashboard. Our sub-GHz wireless mesh network cuts through industrial noise and interference providing you secure, long-range, dependable communication in the toughest settings.

Real World Application

A self-contained predictive maintenance system that not only measures vibration, but gives insight into the potential faults in your machinery.

Products

PR63-3A

Industrial IoT Wireless Smart Vibration Sensor Gen4

RF Band: 900 MHz
IP67 rated aluminum housing + polycarbonate cap

PR63-1E

1 Channel Industrial IoT Wireless Smart Vibration Sensor Gen4

IP67 rated polycarbonate enclosure

PR63-1N

2 Channel Industrial IoT Wireless Smart Vibration Sensor Gen4

IP67 rated polycarbonate enclosure

Product Specifications

Category Parameter Value
Mechanical Enclosure IP67 aluminum Housing + polycarbonate cap
Dimensions: 49mm x 84.58 (92.62 with magnet)
Mounting Integrated 80lb magnet or 1/4 28 UNF stainless stud
Sensor Measurement Axes X, Y, Z (MEMS Accelerometer)
Dynamic Range ±16g (high resolution) or ±64g (high impact)
Sample Rate 200Hz to 25.6kHz programmable in six steps
Temperature -40ºC to +85ºC; ±1ºC accuracy
Wireless RF output power Up to 24dBm (band dependent)
Range Up to 2mi line-of-sight; ≈300m indoors (steet/cinder block)
Topology Self-forming, self-healing Mesh; AES128 encryption
Power Battery 1 x D-Cell Lithium Ion, 19Ah
Surge Reserve 10F ultracapacitor, 2.7V
Expected life Up to 5 years at 30 min transmit interval; OTA update friendly
Compliance Certifications FCC part 15, CERED, RoHS, REACH

Resources

Standalone Smart Vibration Sensor Gen4 Brochure
Standalone Smart Vibration Sensor Gen4 Quick Start Guide
Standalone Smart Vibration Sensor Gen4 API Overview
Standalone Smart Vibration Sensor Gen4 User Manual
Standalone Smart Vibration Sensor Gen4 Datasheet

Contact Us

Need assistance architecting a large scale condition monitoring solution?

Chat live with an NCD IIoT engineer or schedule a design review to map sensor placement, gateway selection, and dataflow security.

National Control Devices, LLC

(866) 960-1270

Hours: 9AM – 4:30 CST

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