The Gen4 Wireless Vibration & Temperature Sensor is a cutting-edge solution designed for full-spectrum machine health monitoring in the toughest industrial environments. By fusing triaxial MEMS accelerometers with a precision surface temperature element this sensor captures a holistic signature of your machine’s condition.
• Complete Monitoring in One Device
Track vibration, temperature, uptime,
RPM and more. All from a single device.
• Industrial-Grade Durability
With an IP67 rated metal enclosure for
the toughest industrial environments.
• No Subscriptions or hidden fees
No monthly charges of licensing traps.
All data is yours to access at anytime.
• Ease of Installation
With its magnetic mount no cables or
additional connectors are needed.
A cutting-edge solution built for full-spectrum
machine health monitoring in tough industrial
environments. By fusing triaxial MEMS
accelerometers with a precision surface
temperature element this sensor captures a
holistic signature of your machine’s condition.
Track Vibration, temperature, RPM, uptime,
and more.
Continuous monitoring will spot anomalies
before they lead to downtime.
Built for long-term value with no upfront
costs or ongoing fees
IP67 rated metal enclosure for the toughest
industrial environments
Stream to any cloud platform or anylize it
locally.
Sub-GHz wireless mesh network for secure,
dependable, long-range communication.
An industry-leading 25.6kHz sample rate for accurate condition analysis and early anomaly detection.
Derives real-time shaft speed ensuring precise tracking of motor speeds for performance optimization.
A Hybrid Supercap + D-cell battery are a perfect combination where long battery life & voltage stability are key
Reduces wireless traffic in industrial environments by broadcasting calculations instead of raw data.
Supports OTA updates so your system firmware is always current without any upgrade downtime.
An industry-leading 25.6kHz sample rate for accurate condition analysis and early anomaly detection.
Derives real-time shaft speed ensuring precise tracking of motor speeds for performance optimization.
A Hybrid Supercap + D-cell battery are a perfect combination where long battery life & voltage stability are key
Reduces wireless traffic in industrial environments by broadcasting calculations instead of raw data.
Supports OTA updates so your system firmware is always current without any upgrade downtime.
Get all of your technical questions answered by our IIOT engineers who will assist with pre-sales product recommendations as well as their implementation.
Get all of your technical questions answered
by our IIOT engineers who will assist with
pre-sales product recommendations
as well as their implementation.
Engineered to be a self-contained predictive maintenance system that not only measures vibration, but gives insight into the potential fault in your machinery. Continuously monitors and provides real-time vibration analysis enabling early fault detection and predictive maintenance for your critical assets.
A self-contained predictive maintenance system
that not only measures vibration, but gives insight
into the potential fault in your machinery.
Continuously monitors and provides real-time
vibration analysis enabling early fault detection
and predictive maintenance for critical assets.
Continuous trend data exposes bearing or gearbox anomalies weeks before failure, allowing planned repairs during scheduled maintenance windows.
• Stay ahead of breakdowns • No costly downtime surprises
• Spot anomalies early • 24/7 protection
The sensor comes with a magnetic mount, no cables or connectors needed. Powered on and ready-to-use, a maintenance technician can install and commission a sensor with a mobile app in under five minutes. No electricians, PLC programmers, or downtime permits needed.
Out-of-the-box compatibility with MQTT brokers, AWS IoT, Azure IoT Hub, & NodeRED means data streams directly into historians, ML pipelines, or dashboard tools like Grafana and Power BI without custom drivers.
• Keep data local or stream to Cloud • Plug into any system, anywhere
• No third-party contracts • All data is your property
Each additional sensor automatically joins the mesh network and appears in the cloud dashboard. Our sub-GHz wireless mesh network cuts through industrial noise and interference providing you secure, long-range, dependable communication in the toughest settings.
Continuous trend data exposes bearing
or gearbox anomalies weeks before
failure, allowing planned repairs during
scheduled maintenance windows.
The sensor comes with a magnetic mount,
no cables or connectors needed. Powered
on and ready-to-use, a maintenance
technician can install and commission a
sensor with a mobile app in under five
minutes. No electricians, PLC programmers,
or downtime permits needed.
Out-of-the-box compatibility with MQTT
brokers, AWS IoT, Azure IoT Hub, & NodeRED
means data streams directly into historians,
ML pipelines, or dashboard tools like Grafana
and Power BI without custom drivers.
Each additional sensor automatically joins the
mesh network and appears in the cloud
dashboard. Our sub-GHz wireless mesh network
cuts through industrial noise and interference
providing you secure, long-range, dependable
communication in the toughest settings.
A self-contained predictive maintenance system that not only measures vibration, but gives insight into the potential faults in your machinery.
| Category | Parameter | Value |
|---|---|---|
| Mechanical | Enclosure |
IP67 aluminum Housing + polycarbonate cap Dimensions: 49mm x 84.58 (92.62 with magnet) |
| Mounting | Integrated 80lb magnet or 1/4 28 UNF stainless stud | |
| Sensor | Measurement Axes | X, Y, Z (MEMS Accelerometer) |
| Dynamic Range | ±16g (high resolution) or ±64g (high impact) | |
| Sample Rate | 200Hz to 25.6kHz programmable in six steps | |
| Temperature | -40ºC to +85ºC; ±1ºC accuracy | |
| Wireless | RF output power | Up to 24dBm (band dependent) |
| Range | Up to 2mi line-of-sight; ≈300m indoors (steet/cinder block) | |
| Topology | Self-forming, self-healing Mesh; AES128 encryption | |
| Power | Battery | 1 x D-Cell Lithium Ion, 19Ah |
| Surge Reserve | 10F ultracapacitor, 2.7V | |
| Expected life | Up to 5 years at 30 min transmit interval; OTA update friendly | |
| Compliance | Certifications | FCC part 15, CERED, RoHS, REACH |
Chat live with an NCD IIoT engineer or schedule a design review to map sensor placement, gateway selection, and dataflow security.
National Control Devices, LLC
(866) 960-1270
Hours: 9AM – 4:30 CST
Chat live with an NCD IIoT engineer or schedule a design review to map sensor placement, gateway selection, and dataflow security.
