Device Overview
Introducing NCD’s Long Range Two Channel Industrial IoT Wireless 0-10V Receiver, boasting up to a 2 Mile range using a wireless mesh networking architecture. It incorporates a High resolution 2 channel 15-bit ADC that samples 0-10V analog inputs at user defined intervals and transmits the result to remote modems and gateways. Between samples, this device enters a ultra-low power sleep mode to minimize power consumption.
This 2 Channel Industrial IoT Wireless 0-10V Receiver has on board 16V buck boost power supply, thus eliminates requirement of external power supply. This power supply is used to power up the external 0-10V sensor. This device can be used with any 0-10V sensor/device into a wireless nodes.
This 2 Channel Industrial IoT Wireless 0-10V Receiver is powered by just 6 AA batteries and a 10 years battery life can be expected depending on environmental conditions and the data transmission interval. Optionally, this sensor may be externally powered. This product has capabilities of supporting 6-18VDC external power supply (Optional).
Features
- Industrial Grade 2-Channel 0-10V DC Voltage Receiver
- Input Range 0-10VDC with 15-bit Resolution
- On Board 16V Supply to Power up the external Analog Devices
- Converts Voltage Output devices into Wireless Nodes
- 2 Mile Line-of-Sight Range with On-Board Antenna
- Superior LOS Range of up to 28 Miles with High-Gain Antennas
- Wireless Mesh Networking using DigiMesh®
- Open Communication Protocol for Easy Software Integration
- Validates and Retries Lost Communication Packets
Wireless Technology
The NCD Industrial range of sensors utilizes DigiMesh, a proprietary networking technology designed by Digi® International. It is especially suitable for IIoT applications as it provides a number of benefits over conventional wireless stacks:
- Long range – up to 1000 feet in urban environments and 2 miles+ in open areas with the included antennas
- Mesh networking topology – no single point of failure, self healing network with high redundancy.
- Long battery life due to low power consumption – up to 10 years
- Simplified provisioning – extending the mesh network via repeater at no additional configuration complexity
- Works in the 868MHz, 900MHz and 2.4GHz bands – worldwide region interoperability.
If you want to learn more about DigiMesh and how it compares with another popular IoT stack (LoRaWAN) head to the article below:
IoT Wireless Sensor Networks: Digi®Mesh vs LoRaWAN®
Battery Life
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| Specifications | Minimum | Nominal | Maximum | Notes |
|---|---|---|---|---|
| Batteries | 2 | 6 | 6 | May be Powered by 2 or 4 AA Batteries |
| Battery Life 1 TPD | 8 Years | TPD Transmissions per Day | ||
| Battery Life 12 TPD | 5 Years | TPD Transmissions per Day | ||
| Battery Life 24 TPD | 3 Year | TPD Transmissions per Day |
The Truth About Battery Life
Under the best of circumstances, the best non-rechargeable batteries commonly available today are limited to a 10 year non-working shelf life in a room temperature environment. Factors such as actual usage, temperature, and humidity will impact the working life. Be wary of any battery claims in excess of 10 years, as this would only apply to the most exotic and expensive batteries that are not commonly available. Also note that most battery chemistries are not rated for use in extreme temperatures. NCD only uses the best Non-Rechargeable Lithium batteries available today, which are also rated for use in extreme temperatures and have been tested by our customers in light radioactive environments. Lithium batteries offer a 10 year maximum expected shelf life due to limitations of battery technology. NCD will never rate sensor life beyond the rated shelf life of the best batteries available today, which is currently 10 years.
Applications & Use-cases
In this chapter we highlight the versatility of the NCD 2-Channel Industrial IoT Long Range Wireless 0-10VDC Receiver in a wide range of industrial applications, where it enables remote monitoring and control of voltage-based analog signals in environments that demand long-range, wireless connectivity.
2 Channel Industrial IoT Long Range Wireless 0-10VDC Receiver Applications
Voltage Output Analog Sensor Interface
This device can serve as an interface for analog sensors that output a 0-10V signal. Many industrial sensors, such as those measuring temperature, pressure, humidity, or fluid levels, generate voltage signals to indicate their measurements. The Wireless 0-10VDC Receiver allows these sensors to transmit their data wirelessly over long distances, eliminating the need for direct wiring. This enables operators to monitor multiple sensor outputs remotely, even in challenging or expansive environments such as manufacturing plants, chemical facilities, or agricultural fields. By integrating with an IoT platform, the receiver provides real-time insights into the sensor data, facilitating better decision-making and predictive maintenance to prevent equipment failures.
Wireless Flow Meter Monitoring
Flow meters are commonly used in industries such as water management, oil and gas, and chemical processing to measure the rate of liquid or gas flow. These meters often output an analog 0-10V signal that represents the flow rate. The Wireless 0-10VDC Receiver can be paired with flow meters to wirelessly monitor flow rates across various points in a facility or pipeline network. This application is especially useful in environments where running physical wiring is difficult or cost-prohibitive. By receiving flow data wirelessly, operators can track real-time flow levels, detect anomalies (such as leaks or blockages), and optimize system performance without the need for manual inspections or complex cabling.
Long Range Wireless 0-10V Monitoring
One of the standout capabilities of this receiver is its ability to monitor 0-10V signals wirelessly over long distances, which is crucial in large industrial, agricultural, or energy-generation sites. For example, in a wind farm or solar power plant, equipment like inverters, sensors, or controllers often output 0-10V signals to indicate their operational status. The Wireless 0-10VDC Receiver can be deployed to receive these signals from distant equipment and transmit the data to a centralized monitoring system. This long-range capability simplifies system integration by reducing the need for extensive wiring infrastructure, cutting down on installation and maintenance costs while providing real-time data to monitor the health and performance of remote equipment.
Analog Transducer Interface
Analog transducers are devices that convert physical phenomena (such as pressure, temperature, or force) into corresponding electrical signals, often in the form of a 0-10V output. The Wireless 0-10VDC Receiver acts as an interface for these transducers, allowing them to communicate wirelessly with a control system or monitoring platform. This is particularly useful in applications where environmental conditions or physical barriers make wired connections impractical, such as in hazardous areas or large industrial complexes. By wirelessly receiving data from transducers, operators can track real-time conditions, such as pressure in a steam system or temperature in an industrial oven, ensuring that critical processes remain within safe operational limits and enabling timely interventions if needed.
2 Channel Industrial IoT Long Range Wireless 0-10VDC Receiver Use-cases
Wireless Monitoring of Solar Panel Performance in Renewable Energy Systems
In a solar farm, each solar panel or group of panels typically outputs a voltage signal that indicates performance levels, such as energy generation efficiency or potential equipment issues. By using the Wireless 0-10VDC Receiver, operators can receive these signals wirelessly from remote solar panels and monitor voltage levels in real-time. This allows for proactive maintenance, quick identification of underperforming panels, and optimization of energy production, all without the need for extensive wiring infrastructure.
Remote Pressure Monitoring in Water Treatment Plants
Many water treatment facilities use 0-10V pressure sensors to monitor the pressure levels within pipelines and tanks. The Wireless 0-10VDC Receiver can be deployed to receive pressure readings wirelessly from multiple points throughout the facility. This allows operators to monitor water pressure in real-time and ensure that the system is operating within safe limits. If abnormal pressure levels are detected, the receiver can trigger alerts, enabling timely adjustments and reducing the risk of pipeline bursts or equipment damage.
Wireless Control of Industrial Heating Systems
In industrial applications such as manufacturing plants or food processing facilities, temperature is often controlled by heating systems that respond to a 0-10V input signal. The Wireless 0-10VDC Receiver can be used to wirelessly receive these control signals from a central building management system (BMS). This allows the heating system to be adjusted remotely and in real-time based on the production requirements or environmental conditions, improving energy efficiency and ensuring consistent temperature control across the facility.
Integration of Smart Irrigation Systems in Large-Scale Agriculture
In large agricultural operations, irrigation controllers that regulate water distribution often use a 0-10V output to control valves and pumps. The Wireless 0-10VDC Receiver can be used to receive these signals wirelessly from sensors placed in the field, such as soil moisture sensors or weather stations. This allows the irrigation system to adjust water flow based on real-time environmental data, optimizing water usage, preventing overwatering, and improving crop health, all while reducing the need for extensive wiring in the field.
