Device Overview
NCD Industrial Wireless Thermocouple High Temperature sensor is capable of measuring extreme high and low temperatures. This Industrial wireless thermocouple temperature sensor includes one K-Type thermocouple connector. An optional XCIB K Type thermocouple from Omega.com with a 3 foot cable and 20 AWG connection is available as an option, rated for temperature measurement applications up to 1090°C (2000°F) with an accuracy of ±1.1°C. This Industrial wireless thermocouple device comes with K-type connector, which can be used to connect a higher temperature range thermocouple if needed. This sensor includes integrated hot and cold junction to provide highly accurate readings. This Industrial wireless thermocouple transmitter is ideal for high temperature measurements, industrial boiler temperature measurements, liquid temperature measurement, and temperature monitoring of food storage units. This Industrial wireless thermocouple sensor is designed to consume extremely low power and send data at extremely long distances of up to 2 miles line of light or 28 miles using high gain antennas.
Feature
- Industrial Long Range Wireless Thermocouple Transmitter
- K type thermocouple Connector
- Optional High Grade Probe with an Accuracy of ±1.1°C
- Wall-Mounted or Magnet Mounted IP65 Rated Enclosure
- 2 Mile Line-of-Sight Range with On-Board Antenna
- Superior LOS Range of up to 28 Miles with High-Gain Antennas
- Wireless Mesh Networking using DigiMesh®
- NO Monthly Fee or Locked Proprietary Protocols, Open Node-RED library for ease of configuration and data processing
- Small 3″ x 3″ Form Factor Wireless IoT Thermocouple Sensor
- Power-Efficient Sleep Mode, Up to 10 Year Battery Life
- User Configurable Sleep duration
- Includes Battery Level with Every Transmission
- Validates and Retries Lost Communication Packets
Wireless Technology
The NCD Industrial range of sensors utilizes DigiMesh, a proprietary networking technology designed by Digi® International. It is especially suitable for IIoT applications as it provides a number of benefits over conventional wireless stacks:
- Long range – 2 miles+ in line of sight conditions, estimated 1000 ft indoors.
- Mesh networking topology – no single point of failure, self healing network with high redundancy.
- Long battery life due to low power consumption – up to 10 years
- Simplified provisioning – extending the mesh network via repeater at no additional configuration complexity
- Works in the 868MHz, 900MHz and 2.4GHz bands – worldwide region interoperability.
Battery Life
| Specifications | Minimum | Nominal | Maximum | Notes |
|---|---|---|---|---|
| Batteries size | 16000mAh | This device has a single D-Cell (LR20) battery | ||
| Battery Life 1 TPD | 10 Years | TPD Transmissions per Day | ||
| Battery Life 12 TPD | 8 Years | TPD Transmissions per Day | ||
| Battery Life 24 TPD | 5 Year | TPD Transmissions per Day | ||
| Battery Life 96 TPD | 3 Year | TPD Transmissions per Day |
The Truth About Battery Life
Under the best of circumstances, the best non-rechargeable batteries commonly available today are limited to a 10 year non-working shelf life in a room temperature environment. Factors such as actual usage, temperature, and humidity will impact the working life. Be wary of any battery claims in excess of 10 years, as this would only apply to the most exotic and expensive batteries that are not commonly available. Also note that most battery chemistries are not rated for use in extreme temperatures. NCD only uses the best Non-Rechargeable Lithium batteries available today, which are also rated for use in extreme temperatures and have been tested by our customers in light radioactive environments. Lithium batteries offer a 10 year maximum expected shelf life due to limitations of battery technology. NCD will never rate sensor life beyond the rated shelf life of the best batteries available today, which is currently 10 years.
Applications & Use-cases
The Industrial Wireless Thermocouple High Temperature Sensor is capable of monitoring extremely high temperatures in real time. Such a sensor can be useful in various industries and sectors due to its ability to wirelessly transmit critical data, allowing for real time monitoring and prevention of issue (alert notification).
It is ideal for high temperature environments that are not easy to access via humans or cabled sensor due to the increased heat.
Industrial Wireless Thermocouple High Temperature Sensor Applications
Industrial Kiln and Furnace Monitoring
This sensor is ideal for tracking the internal temperature of kilns, furnaces, or ovens used in manufacturing ceramics, glass, or metals. It ensures the temperature remains within required ranges for optimal production quality while reducing the need for manual temperature checks in high-risk environments.
Power Plant Boiler and Steam Pipe Monitoring
Power plants generate steam to drive turbines, requiring precise temperature management in boilers and steam pipes. This sensor can monitor these temperatures wirelessly, ensuring system efficiency, preventing overheating, and alerting operators to deviations.
Food and Beverage Processing
Used in food processing plants to monitor the temperature of high-heat cooking processes like frying, baking, or pasteurization. By maintaining the correct temperature, manufacturers can ensure food safety and quality while avoiding overcooking or burning
Petrochemical and Refinery Process Monitoring
In petrochemical plants, temperature monitoring is critical for processes like cracking and distillation. This sensor can measure extreme temperatures wirelessly, ensuring processes remain within safe limits to avoid equipment damage or hazardous incidents.
Industrial Wireless Thermocouple High Temperature Sensor Use-cases
Foundry and Metal Casting Operations
A metal foundry uses this sensor to monitor molten metal temperatures in casting processes. The sensor tracks temperature in real-time to ensure the metal is heated to the correct range for optimal mold filling and product integrity. If the temperature falls or exceeds the acceptable range, an alert is sent to operators via the wireless system, enabling immediate adjustments and avoiding material wastage or defective casts.
Remote Oil Pipeline Monitoring
In remote oilfields, pipelines carrying crude oil are exposed to varying environmental conditions, potentially causing overheating or cooling that affects viscosity and flow. This sensor, installed along pipelines, continuously monitors temperature at critical points and transmits data wirelessly to a central system. Operators receive alerts when temperatures deviate from safe thresholds, ensuring pipeline integrity and reducing downtime.
Pharmaceutical Sterilization Validation
Pharmaceutical companies use autoclaves to sterilize equipment and products. This sensor monitors the high-temperature steam during the sterilization cycle, ensuring consistent heat levels throughout the process. By wirelessly logging temperature data, the sensor helps ensure regulatory compliance and product safety while reducing manual data collection efforts.
Industrial Equipment Maintenance in Harsh Environments
A manufacturing plant uses this sensor to monitor the temperature of bearings and gears in machinery operating in high-temperature environments. By detecting overheating, the sensor helps predict potential equipment failures, allowing for scheduled maintenance before breakdowns occur. Wireless data transmission ensures monitoring even in hard-to-reach locations.
