Device Overview
Introducing NCD’s Long Range Industrial IoT wireless vibration and temperature sensor, boasting up to a 2 Mile range using a wireless mesh networking architecture. Incorporating a 16-bit Vibration and Temperature sensor, this sensor transmits highly accurate vibration data at user-defined intervals.
During Power-Up, this vibration sensor learns “normal” base-line vibration from the monitored device. This base-line vibration is subtracted from regular sampled vibration readings to improve relevant vibration data. Ideally, the monitored device should be off while the sensor is learning. Once the sensor stabilizes and starts sending data, the device/machinery being monitored can be powered on.
This Industrial IoT Wireless Vibration Sensor samples 3-axis of Vibration data and calculates RMS, Maximum, and Minimum vibration readings. This sensor combines these data with temperature data in a data packet, and transmits the result to modems and gateways within wireless range. Once transmission is complete, the vibration sensor goes back to sleep, thus minimizing power consumption.
- Industrial Grade 3-axis Vibration Sensor with ±16g Range
- Calculates RMS, MAX, and MIN g Vibration
- Noise Removal using Low-pass Filter
- Frequency Range (Bandwidth) up to 6400 Hz In Processed Mode
- Frequency Range (Bandwidth) up to 8,000 Hz In Time Domain Mode
- Sample Rate up to 25,600Hz
- Time Domain Data for FFT analysis
- Encrypted Communication with up to 2 Mile Wireless Range
- Operating Temperature Range -40 to +60 °C
- Humidity Range 0-90%
- Wall-Mounted or Magnet Mounted IP65 Rated Enclosure
- For Indoor and Outdoor Use
- Vibration Sensor with External Probe Option
- Up to 100,000 Transmissions from 6 AA Batteries
Status LED
The Status LED is used to indicate errors or other sensor diagnostics.
LED blinks once – Message was sent successfully and no error in last sensor read as well in data transmission.
LED blinks twice and then one more time – Message was sent successfully but there was an error in last sensor read.
LED blinks thrice – MCU is having issue communicating with the radio module.
Sensor Specifications
| Specifications | Minimum | Nominal | Maximum | Notes |
|---|---|---|---|---|
| Width | 3.54" | |||
| Length | 4.52" | |||
| Height | 2.16" | |||
| Enclosure Rating | IP65, NEMA 1,2,4,4X,12,13, UL-508 | |||
| Mounting | 1/4 NPT 1/4-28 UNF Magnet Mount | |||
| Temperature Rating | -40° C | 23° C | 85° C | Component Rating |
| Tested Temperature | 0° C | 23° C | 40° C | As Tested by NCD Staff |
| Probe Temperature | -40° C | 23° C | 105° C | As Tested by NCD Staff |
| X Vibration Range | -64g | +64g | ||
| Y Vibration Range | -64g | +64g | ||
| Z Vibration Range | -64g | +64g | ||
| X Velocity Range | 0 | 655 mm/s | ||
| Y Velocity Range | 0 | 655 mm/s | ||
| Z Velocity Range | 0 | 655 mm/s | ||
| X Displacement Range | 0 | 655 mm/s | ||
| Y Displacement Range | 0 | 655 mm/s | ||
| Y Displacement Range | 0 | 655 mm/s | ||
| Sample Rate | 100hz | 1600hz | 12.8Khz | Vibration Sensor Data Rate |
| Frequency Range ( Processed Mode) | 1.56hz | 400hz | 3200hz | Freq range should be equal or greater than machine RPM |
| Frequency Range ( Time Domain Mode) | 0.56hz | 800hz | 8,000hz | |
| Sample Duration | 1sec | 1sec | 10sec | Device will take readings for the set time and then send over wireless |
Printed Circuit Board Specifications
| Parameter | Minimum | Nominal | Maximum | Notes |
|---|---|---|---|---|
| Trace Width | 0.007 inch | 0.012 inch | 0.25 inch | Trace Width depends on the Trace Type |
| Layer Count | 2L - Rigid | Top and Bottom Layer | ||
| Material Type | FR-4 TG170 | FR-4 TG170 | FR-4 TG180 | |
| Surface Finish | ENIG 2u" | |||
| IPC Standard | IPC CLASS 2 | |||
| Finished Copper Foil | 1.0/1.0 OZ | |||
| Finished Thickness | 0.062 inc | |||
| Fine line <4.0/4.0mil | No | |||
| Blind & Burried Vias | No | |||
| Non-Conductive Resin | No | |||
| Conductive Resin | No |
Mechanical Drawing
RF Module Specifications
| Parameter | 868MHz | 900MHz | 2.4GHz |
|---|---|---|---|
| Frequency Band | 863 MHz to 870 MHz | 902 to 928 MHz | ISM 2.4 GHz |
| Transmitter Power | Up to 13 dBm ERP | Up to 24 dBm | Up to 8 dBm |
| Receiver Sensitivity | -106 dBm at 80 Kbps | -101 dBm at 200 Kbps | -103 dBm at 250 Kbps |
| Range (dense urban) | ~1000ft | ~1000ft | ~300ft |
| Range (line of sight) | ~2 miles | ~2 miles | ~1 mile |
| Data Rate | 80 Kbps | 200 Kbps | 250 Kbps |
| Networking Protocol | Digi XBee® DigiMesh® | Digi XBee® DigiMesh® | Digi XBee® DigiMesh® |
| Encryption | 128-bit AES | 128-bit AES | 128-bit |
| Reliable Packet Delivery | Retries/acknowledgements | Retries/acknowledgements | Retries/acknowledgements |
| IDs | PAN ID and addresses, cluster IDs and endpoints (optional) | PAN ID and addresses, cluster IDs and endpoints (optional) | PAN ID and addresses, cluster IDs and endpoints (optional) |
| Certification | CE/RED, ROHS Compliant | FCC (America), IC (Canada), C-Tick (Australia), Anatel (Brazil), IDA (Singapore) | FCC (America), IC (Canada), RCM (Australia), Anatel (Brazil), Teleck MIC (Japan), KCC (South Korea) |
Probes Specifications
The probe is made of steel. It contain the Vibration sensor and the temperature Sensor. It comes with 3 mounting option such as 1/4 NPT, 1/4-28 UNF and magnetic Mount. The sensor cable length is 2 meter and its shielded twisted pair wire cable.
Power Requirements and Expected Battery Life
Power Requirements
This Sensor has two power options:
- Powered by AA batteries (NCD recommends Energizer L91 batteries)
- External power supply (6-18 VDC) Current Requirement 250 mA
While changing the batteries:
- Turn off the sensor
- Only use new L91 batteries
- Checkout the polarity marking on the battery holder and batteries
- Replace all six batteries with new L91 batteries. Do not mix old and new batteries
- Batteries should not be replaced in fire-risky areas
- Do NOT install rechargeable batteries
Expected Battery Life
| Specifications | Minimum | Nominal | Maximum | Notes |
|---|---|---|---|---|
| Batteries | 2 | 6 | 6 | May be Powered by 2 or 4 AA Batteries |
| Battery Life 1 TPD | 10 Years | TPD Transmissions per Day | ||
| Battery Life 12 TPD | 8 Years | TPD Transmissions per Day | ||
| Battery Life 24 TPD | 5 Year | TPD Transmissions per Day | ||
| Battery Life 96 TPD | 3 Year | TPD Transmissions per Day |
Head to the NCD store if you want to purchase the Industrial IoT Wireless Vibration Temperature Sensor V3.
If you already have the device and would like more information into its basic and advanced operations check out the Quick Start Guide and User Manual.